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Radiator crack/leak

32K views 53 replies 14 participants last post by  Cimmerian  
#1 ·
Good day! So I noticed a drip in the front lower front end of my jeep. Long story short-gotta crack/leak. See pics below. Any advice on a fix? I’m thinking radiator sealant and epoxy?? Any help is greatly appreciated!!!!
 

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#4 ·
Get a new radiator. Whatever you do won't "fix" it and it's easier to do the job in the driveway than on the side of the road[emoji57] When that seam goes between the plastic/core it could go at any time and be very large-lol. The leak is just a friendly jeep heads up to fix it now properly.[emoji106]

Sent from my SAMSUNG-SM-G891A using Tapatalk
 
#7 ·
Not repairable. If you have a manual transmission, the Mishimoto is a great option and has a lifetime warranty. I installed the Mishimoto in mine last year. Also put a Mishimoto with lifetime warranty in the Honda minivan.

 
#26 ·
Back to radiator leaks.

I was told that the possible leak issue is due to the change in the coolant. something in the new 10 year coolant which I believe is supposed to be more environmentally friendly is causing some sort of erosion to those aluminum cores. I believe, correct me if I am wrong. (like I need to tell anyone that. LOL!) the leak issue didn't start until the coolant change.
 
#29 ·
Back to radiator leaks.

I was told that the possible leak issue is due to the change in the coolant. something in the new 10 year coolant which I believe is supposed to be more environmentally friendly is causing some sort of erosion to those aluminum cores. I believe, correct me if I am wrong. (like I need to tell anyone that. LOL!) the leak issue didn't start until the coolant change.
That could possibly exacerbate the issue. Leaking at the seam between the plastic tank and the aluminum radiator is common on all brands and pre-dates 10-year coolant. Its not the aluminum that goes bad. It's the seal between the aluminum and the plastic from what I have seen.

In the bad old days with the old fashioned coolant, if it wasn't changed often enough, the coolant would turn acidic and eat away at the old fashioned head gaskets and cause them to leak. I've replaced plenty of head gaskets because of this. The service interval back then was 15k-30k miles. A lot of the cars that came in for a 60k service that had never been serviced before would have blown headgaskets. The coolant would become so acidic that you could connect the negative lead of a volt meter to ground and dip the positive lead into the radiator water and measure a voltage. This was with cast iron blocks and aluminum heads.
 
#35 ·
What!?! Fart talk is fun!

Well... A Jeep mechanic of mine from the East Coast (not my ex CO mechanic - for those following my life) shared his, along with some other mechanic friends, theory.

I should of said, corrodes seam points or "welds" of the aluminum core radiator not the actual aluminum itself.

He had seen several Jeeps in his shop with the same leak I had. All the Jeeps were newer than 2013. That's the year they switched coolant from the 5 year to the 10 year.

If you find it hard that a major manufacturer would continue to use something that causes major damage to an engine you live in lala land. The oil filter adapter housing is ONE good example.

Just my personal opinion.
 
#45 ·
I'm running a Mitsmoto myself. The stocker was leaking in the same area. I replaced the hoses with silicone ones and put in a new TStat housing. I live in AZ and the last thing I wanted to do is lose cooling. I would run a flush through the system before you dismantle it. I was lucky and didn't have the sludge/casting crap in my system.
 
#46 ·
Hello, I am literally on my 4th radiator replacement due to a small leak on my 2013 JKU. The casting sand would make sense except for the fact I keep having the entire system flushed each time the radiator is replaced. I am considering going with the coolant filter kit but getting frustrated. Also being told to specify a KOYO brand replacement. Any additional advice? Thanks!
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