Can you detail some of the weight reduction process that happened? What Rex had, what was changed to what, weight savings, etc? Lighter weight rigs are becoming of much greater interest to me as of late.
When TnT got it, it had a broken Terraflex 6" lift with 41's (The rear control arms broke off the frame. Bob from TnT found me on the trail and told be he could build something that I can't break, then he had folk from his shop come down to Wheeler Lake trail head area and they hauled my jeep to his shop while my kids and I went wheeling with him and the folks from JKCrawlers for the weekend.), a Poison Spider front bumper, a HD Customs Switchblade (i was doing testing for Jarrett) with a 41" IROK on it, a full set of rock hard belly armor, fab four sliders, a tuffy security drawer, a full rear seat. Overall weight: about 7200 lbs empty. I was breaking stuff right and left. Also my hemi would get wicked hot running up steep grades. Also the DD ride was not good. Bump steer, sway, etc.
Along comes Bob: "Cut the weight--put it on a diet. I'll make part out of aluminum. It'll hold up." "My Y-Link front arms, and three link rear arms solve the fundamental problem of binding that four links have...it's drive better and wont bind on itself causing structural failures" "You rig is stupid tall, got to lower it"
So, he started on it. They have been making it "Pat-proof". I only kinda laugh. As I said at the beginning of this thread I had three goals: a) Must drive well on highways both too and from trails and around town---yes even with big tires, b) Must be able to crawl extreme trails without breaking (because I drive back home), and c) I want to be able to drive really fast on offroad trails (like desert racing).
Notice how clean the underside is? Very little hanging down below the skids and axles. Minimizes hangups. The sliders are about an inch wider than the Fab Fours. This is useful because a 121" wheelbase is kind of long (but great for approach, departure, and big ledges).
So, Rex is what I get back. Goals accomplished. Total weight 6000lbs. Drives better, rides better, crawls better. Last week were were out with buggies. They trailered it back to Grand Junction after hitting Rangely. I drove the 90+ miles after wheeling right there with them. I am totally impressed with the aluminum. Bob's a friggin genius. I can't help but be pleased.