Thank you for the information on the aev kit. I do remember reading about that but completely forgot. Have looked into hotwire in the past and like what they have to offer. Was hoping to buy everything from one source to hopefully minimize issues and finger pointing if there are problems. My only concern mechanically is the transfer case. Cannot find much info specifically what t case they adapt to. They all just say t case adapter but do not specify what t case. Ill get into contact with red rock and see what they have to offer.
Will do. my hold up at the moment is deciding to part the gc or sell outright and buy a boneyard hemi/trans. Theres tons of concerns on my end here, as though i hate the gc and it does have electrical issues (auto 4wd), parting out a running driving vehicle could end up being a larger loss than just selling outright. Weighing my options here, as i have not parted a complete vehicle before.
I don't know the condition of your GC engine but if it's solid I would use that rather than taking a chance on a boneyard engine, as for the transfer case your existing JK unit is all you need and will bolt up to your 545 with the 12-18 crossmember like Rockystock mentioned.
I have heard good things about AEV but they are the most expensive as well. I pieced my parts together, I used JSS for the bolt in motor mounts, exhaust, and some misc. parts, and Hotwire for the harness and computer. Chris at Hotwire is great and I think most swap kits use his harness. Jeff at JSS is very knowledgeable but difficult to get a hold of.
There is a lot of information on this and other forums so spend some time and do some research. Good luck!