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I also am doing mine. I run 35's also.

I think for the gussets it is more about how hard you drive your rig then the size of tire. I mean, obviously a 50" tire will be harder on it but I don't really think anything in the 30's and above are too "small" to justify doing it if you wheel a lot
 

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well, I do not bash my way through rocks like body guy so I am skipping the sleeves for right now.

Actually, I would love to have sleeves but my main concern is gussets so I figure while I am doing the gussets I will do a truss as well. MAybe sleeves one day in the future

I wish I had the money for a welder! I don't though. so a pretty repetubale guy in Denver will be doing it for me one of these weekends soon.

If you like, I can ask him if he would be interested in doing yours as well. I am not sure of his rates though.
 
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