[toddandshari'sjk]

I had the exact same problem, dealer replaced the whole cable ass'y under warranty, just a PITA havin to take it in to have them fix it! I've heard of several others with the same problem. It seems that you need to be rolling,around 5-10mph, throw transmission into neutral and be very genitle when coming out of 4 lo... pretty cheesy but thats just the way it is.

 

[toddandshari'sjk]

Does this normally happen from placing too much force on the T-case shifter when shifting or this just happen on its own?

IMO, it happens from putting to much force.