Ok so after doing a shit ton of reasearch online on the HID Projectors Retro's i decided that i was not going to pay Tom's price for a set of headlights, nor was i going to put up with shitty flickering LED's.
So came the time for the fun to begin.
7" Round H4 Projector Buckets - i used these http://www.ebay.ca/itm/121327788708
- you will only use the rear of this housing. $35
Jeep JK Stock Headlight Housing - you will only be using the front domed glass.
Red High Temp RTV Silicone - 5$
JB Weld High Heat Steel Stick (Putty) 6$
2.5" Projector Kit with your choice of shroud and Angel and Demon eyes. (I have a supplier for these and PM me if you need a price on these)
Butyl Rubber sealant rope. (window and door store just gave me a small piece for free)
2 big fuckin jugs of bleach.
Your choice of high heat paints
1 band aid (not for your finger)
Bag of Silica Gel Crystals (pet stores sell this shit as fancy cat litter)
Needle Nose pliers
Rotary tool and bits. ie: dremmel
Clean Plastic Wrap.
Large Rubbermaid Tub that will fit both lights sitting on the lens
Small spring loaded clamps
Let me Explain why you need the aftermarket rear of the housing with a photo.
Ok first things first get your H4 Housings out and pull the bulbs and everything off of them, toss or sell the bulbs, you will not use them
Preheat your oven to 225 and i mean preheat, don't just fucking put the lights in there before the cunt starts beeping.
Place a small folded towel on the oven rack and place the H4 Housings in the oven for 25-30 min
don't fucking open the oven until at least 25 min.
Remove one headlight and close the oven
Slowly pry the front glass off the housing, it should come off pretty easy once pre-heated, remove all glass and remaining glue.
Repeat for the other H4 Headlight.
Place the Stock JK Headlights in the oven and repeat the same procedure to remove the glass on both headlights.
Now remove the stupid fake bolted projector out of the H4 Housing by drilling the rivits from the backside, these holes will be filled with RTV at the end of the assembly.
If you hate the chrome and are paining your housings, fill a bucket with bleach and place the H4 Housing in the Bucket along with the shrouds.
Wait about 30-45 min and the chome will be stripped off.
Rinse well with clean water.
Using some painters tape, cover HID projector lens with Tape to protect it durring test fitting(trust me you will be fucking with it alot to make it fit perfect)
Also cover the openings to prevent any dust from entering the lens/ refelctor/cutoff shield area.
Grab your dremel and round out the inside lip just enough so the projector fits and you can fit the JK Lens on.
You may also need to dremel 1/16" around the sealing ring on the H4 Buckets and aound the JK Lens.
Rinse well the lens and projector, and let dry.
Cover the back of the projector with Plastic Wrap (3-4 layers), this is to prevent the Epoxy steel putty from sticking to the projector.