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Old 01-07-2013, 02:04 PM   #1
troyboy
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My hidden winch in stock bumper

I won't take credit for the idea and you have probably seen it from others already but I couldn't find the thread. Here is my take on it:

This is the pre-fit before I weld the fairlead spacer onto the winch plate. I think the winch plate is just a flat TJ winch plate that I cut down a bit.


Here is the winch plate with the fairlead spacer welded on. I think it was 3" wide as I recall.


Another pre-fit. Notice the v-slots I had to cut in the bumper mount. This is so I could slip a wrench in.


Primer:


Finally bolted on and painted. I used just flat paint for the bumper mount and painted the winch plate with bedliner.


Cut the bumper metal and plastic:


Here it is with the bumper back on:


This shows the winch below. Notice the two cuts:


And the finished product:
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Old 01-07-2013, 02:26 PM   #2
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Nice !
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Old 01-07-2013, 03:23 PM   #3
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Awesome
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Old 01-07-2013, 03:25 PM   #4
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Nice work!
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Old 01-07-2013, 03:30 PM   #5
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Very clean.
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Old 01-07-2013, 03:43 PM   #6
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Oh I forgot to add a couple of pics:

I added a 500 amp in-line fuse, a 500amp relay to allow me to switch off the power from the cab and I moved the main winch relay into the engine compartment:



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Old 01-07-2013, 03:52 PM   #7
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Old 01-07-2013, 04:01 PM   #8
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Awesome! Nice work.
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Old 01-07-2013, 05:47 PM   #9
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Very nice work.
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Old 01-07-2013, 05:51 PM   #10
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Nice ... I like stealth accessories. Hiding winches like that makes it tough to get a neat wind. I guess with the synthetic line a neat wind isn't as important as it is with steel cable.
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Old 01-07-2013, 06:32 PM   #11
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looks good, now make it a stubby
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Old 01-07-2013, 06:50 PM   #12
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Nice work, I hate to ask what that 500a relay and fuse cost.[ I assume you have a spare fuse or two?
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Old 01-07-2013, 07:03 PM   #13
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looks good, now make it a stubby
Oh I've been thinking about it
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Old 01-07-2013, 07:05 PM   #14
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Originally Posted by Goodysgotacuda View Post
Nice work, I hate to ask what that 500a relay and fuse cost.[ I assume you have a spare fuse or two?
Thanks, I can't remember the costs anymore but ya the relay ain't cheap. I do have another fuse too. Fortunately I haven't needed it yet but I haven't really put much use on the winch yet.
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Old 01-07-2013, 07:07 PM   #15
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Nice ... I like stealth accessories. Hiding winches like that makes it tough to get a neat wind. I guess with the synthetic line a neat wind isn't as important as it is with steel cable.
Actually I haven't found it that hard to wind up at all. It's a synthetic line and I just keep a tight pull on it when winding it in.
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Old 01-07-2013, 07:14 PM   #16
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I like it. Very nice job.
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Old 01-07-2013, 07:15 PM   #17
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Wow nice clean work!


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Old 01-07-2013, 09:08 PM   #18
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Nice job vary clean
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Old 01-07-2013, 09:12 PM   #19
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Well done! Looks great.
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Old 01-07-2013, 09:35 PM   #20
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Very nice! Now come do mine!
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Old 04-04-2013, 09:38 PM   #21
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Perfect! Nice work on the mount! This is on my short list for the next couple weeks. Exactly the write up I was looking for.
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Old 04-04-2013, 10:05 PM   #22
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One more reason why I should learn how to weld. Looks great.
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Old 04-04-2013, 10:24 PM   #23
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One more reason why I should learn how to weld. Looks great.
I might have missed it, I HAVE been drinking, but I don't think any welding was involved. hiccup
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Old 04-07-2013, 07:37 PM   #24
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I might have missed it, I HAVE been drinking, but I don't think any welding was involved. hiccup
Yeah the drinks got to you I think. He welded a spacer for the fairlead on. I like the whole deal being hidden & stock looking. Looks good. Have you used it since install? Just wondering how the fairlead spacer will hold up to a heavy pull at an angle. Hope it's fine cause I like that set-up a lot. Good job.
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Old 07-18-2013, 07:26 AM   #25
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Thumbs up

Quote:
Originally Posted by troyboy View Post
And the finished product:
Very clean. Nice work!
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