Official Project Black Widow 4dr JK BUILD: Comp cut, stretch, D60/70, 44" tires etc. - JKowners.com : Jeep Wrangler JK Forum
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post #1 of 278 Old 06-09-2011, 08:33 AM Thread Starter
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Official Project Black Widow 4dr JK BUILD: Comp cut, stretch, D60/70, 44" tires etc.

A little background:
Been in the jeep game since I was 15. Started with a 88 YJ, then made my way to 98 TJ, then three years ago bought my 08 4 door Rubicon.


PHASE 3…. IN PROCESS
(May change a little depending on part availability):
• Front Full Float HPD60 with Milemarker Stainless Steel hubs, Yukon 5.38 gears,
ARB air locker, 35 splines, Dual Piston Brakes, and HD Ballistic Fab Diff cover
• Custom High Steer with 1.5in DOM and 1 Ton Tire Rods
• Pan hard setup
• Sterling 10.25 Full Floater brand new 5:38 gears, Yukon Dshaft flange,
ARB Air Locker, Ruff Stuff Disk brake kit, Custom trussed, and HD Ballisitic Fab Diff cover
• 1.5-2” rear axle stretch
• Comp Cut rear w/ Custom Fenders and Armor
• Relocate gas Fuel Tank Door
• Custom Trail Ready 20” CHROMOLY Beadlocks with 3” Aluminum ring
• 44” pitbull rockers
• Poison Spider Customs rocker side armor
• Poison Spider Customs B pillar protection
• Custom Steel Front Fenders
• West Texas Offroad Hydro Assist Steering Setup
• KATSKINZ custom Leather replacement interior in Black w/ Red carbon fiber accents and custom red stitching
• Spider web gussets in various spots
• MUCH MORE!!!!

Phase 3 STILL IN PROCESS






PHASE 2… DONE
• RCV Performance CV joints
• RCV Axle shafts with 4340 32 spline inner and 30 outer chromoly
• Solid Axle Industries Diff Covers (Painted Red)
• Gibson cat-back dual exhaust (painted matte black) w/ chrome tips
• Smittybilt XRC rear bumper with hitch and tire carrier
• Shaffers Offroad Front Stubby Bumper w/ Stinger
• Teraflex Upper Control Arm Gussets
• Rancho Dual Steering Stabilizer Bracket w/ Dual Teraflex 9950s
• Daystar 7”off-road lights
• Desert rat offroad grab handles
• Rugged Ridge Mirror with LED blinkers
• Olympic 4x4 offroad tube doors
• Color matched Hardtop
• Currie ROCKJOCK3 D60 REAR AXLE w/ 40 spline shafts with D80 outer ball bearings, 5.38s, 40 spline ARB Locker
• Front Sierra R&P 5.38s
• Custom single din upper dash panel with Power Acoustik Soundstream VIR-3600 mounted
• Power Acoustik 9" widescreen headrest monitors in black leather
• IGGEE Red and Black Synthetic Leather Seat Covers




PHASE 1....DONE
• 2008 Jeep Wrangler Unlimited Rubicon
• Next Generation D44s w/ electronic lockers front/rear
• Electric Swaybar disconnects
• 6" TeraFlex Elite Long Arm Suspension System w/ candy apple red powder coat
• 1" Daystar body lift
• 40x15.50R20 Nitto Mud Grappler tires with matching spare
• 20x9 KMC XD HOSS in Gloss Black
• TeraFlex 1.25" wheel spacers front/rear
• TeraFlex hi-steer kit
• TeraFlex adjustable front track bar
• TeraFlex front and rear HD drive shafts
• 5.13 Superior gears front/rear
• Xenon narrow flat panel fender flares
• 12” MTX Comp Subwoofers w/ MTX AMP
• Pioneer AVIC-F700BT
• Black and Red Neoprene seat covers
• Blacked out Tail lights and turn signals
• Xenon Black Headlight Covers






My Inclusive Photobucket Trail links:
• Pyeatt Draw Apr 2011
http://s36.photobucket.com/albums/e2...%20Apr%202011/
• Turkey Creek Feb 2011
http://s36.photobucket.com/albums/e2...%20Mar%202011/
• Predator Jan 2011
http://s36.photobucket.com/albums/e2...%20Jan%202010/
• Terminator Dec 2010
http://s36.photobucket.com/albums/e2...%20Dec%202010/
• Raw Deal Dec 2010
http://s36.photobucket.com/albums/e2...%20Dec%202010/
• Turkey Creek Sept 2010
http://s36.photobucket.com/albums/e2...20Sept%202010/
• Terminator Aug 2010
http://s36.photobucket.com/albums/e2...tor%20Aug2010/
• Rock Springs Aug 2010
http://s36.photobucket.com/albums/e2...%20May%202010/
• Rock Springs May 2010
http://s36.photobucket.com/albums/e2...%20May%202010/
• LT Feb 2010
http://s36.photobucket.com/albums/e2...%20Feb%202010/
• Terminator Jan 2010
http://s36.photobucket.com/albums/e2...or%20Jan%2010/
• Raw Deal Dec 2009
http://s36.photobucket.com/albums/e2...al%20Dec%2009/
• Sunflower Mines Sept 2009
http://s36.photobucket.com/albums/e2...s%20Sept%2009/
• Upper and Lower Terminator Aug 2009
http://s36.photobucket.com/albums/e2...d%20Lower%20T/
• RD July 2009
http://s36.photobucket.com/albums/e2...l%20July%2009/
• Needle Rock Oct 2009
http://s36.photobucket.com/albums/e2...Needle%20Rock/
• Sadona Broken Arrow June 2009
http://s36.photobucket.com/albums/e2...w%20June%2009/
• Predator May 2009
http://s36.photobucket.com/albums/e2...or%20May%2009/
• Sheeps Crossing May 2009
http://s36.photobucket.com/albums/e2...ng%20May%2009/
• Butcher Jones May 2009
http://s36.photobucket.com/albums/e2...es%20May%2009/
• RD Mar 2009
http://s36.photobucket.com/albums/e2...al%20Mar%2009/
• The Coves Jan 2009
http://s36.photobucket.com/albums/e2...ail%201-17-09/

JKO Trail and Wheeling Threads (Incomplete so far):
• JKs Conquer the Waterfall
http://jkowners.com/forum/showthread.php?t=48313
• Some more AZ wheeling: Trails out at TM again!
http://jkowners.com/forum/showthread.php?t=42661
• AZJKers Pyeatt Draw Snow Run
http://jkowners.com/forum/showthread.php?t=49722
• Christmas Eve Table Mesa Run
http://jkowners.com/forum/showthread.php?t=42589
• Wheeling in AZ: Hit up Predator today.....Lots of pics warning...
http://jkowners.com/forum/showthread.php?t=44444
• AZJkers Turkey Creek Trail Run.... Lots of Pictures
http://jkowners.com/forum/showthread.php?t=37002
• Terminator.... Lots and lots of photos warning
http://jkowners.com/forum/showthread.php?t=35395
• 2 JKs on 40's run Predator - Alot of pics!
http://jkowners.com/forum/showthread.php?t=14130
• Uknown Trail in Az: Good Ol' Wheeling with the old man
http://jkowners.com/forum/showthread.php?t=28373
• Took my heep out at night...
http://jkowners.com/forum/showthread.php?t=21158
• My Memorial Day Weekend: Camping near Rock Springs in AZ
http://jkowners.com/forum/showthread.php?t=30320
• AZ Water Wheeling... Lot of Pictures Warning
http://jkowners.com/forum/showthread.php?t=23592
• Another Great Day for Wheeling AZ Style! Pics and some Vids: Raw Deal
http://jkowners.com/forum/showthread.php?t=19470
• Moose512's REAL Arizona Welcome
http://jkowners.com/forum/showthread.php?t=37401

Photo Bucket Picture Link:
http://s36.photobucket.com/albums/e26/chozenchick89/







Pictures from the beginning to now:
Over 3 years ago getting the 6” Teraflex Long arm kit and fenders installed. Wow was that powder coat shiny.




Old wheels and tires on:


Almost decided to cap off the rear bumper, but a spare was needed:



My JKO BLACK WIDOW BUILD THREAD:
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Big Thanks to Jason at
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In process: One TONS, 44" Tires, Comp CUT,
Strertched, Hydro Assist, TF 6" LA,
Chromoly TR Beadlocks,
Katskins, and more!

Last edited by BLK RUBI ON 40s; 09-16-2011 at 11:50 PM.
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post #2 of 278 Old 06-09-2011, 08:34 AM Thread Starter
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Testing flex to decide what needed to be cut/trimmed started w/ the pinch seem and front bumper:


New front bumper and a “murdered out” look:


Next, was a Currie RJIII rear D60 w/ 40 splines




New RK TR that I ended up sleeving:

My JKO BLACK WIDOW BUILD THREAD:
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Big Thanks to Jason at
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In process: One TONS, 44" Tires, Comp CUT,
Strertched, Hydro Assist, TF 6" LA,
Chromoly TR Beadlocks,
Katskins, and more!

Last edited by BLK RUBI ON 40s; 09-16-2011 at 11:53 PM.
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post #3 of 278 Old 06-09-2011, 08:35 AM Thread Starter
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Next, I picked up some new axles to start Phase 3, HP60 and sterling 10.25:



My JKO BLACK WIDOW BUILD THREAD:
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Big Thanks to Jason at
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In process: One TONS, 44" Tires, Comp CUT,
Strertched, Hydro Assist, TF 6" LA,
Chromoly TR Beadlocks,
Katskins, and more!
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post #4 of 278 Old 06-09-2011, 08:36 AM Thread Starter
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Just starting this thread, but I'll be back later to edit and clean it up a bit. Plus more to come!

My JKO BLACK WIDOW BUILD THREAD:
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Big Thanks to Jason at
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In process: One TONS, 44" Tires, Comp CUT,
Strertched, Hydro Assist, TF 6" LA,
Chromoly TR Beadlocks,
Katskins, and more!
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post #5 of 278 Old 06-09-2011, 09:21 AM
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I wish I wasn't on my phone right now , i can't see any pics ! But sounds wicked !

My build


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post #6 of 278 Old 06-09-2011, 09:54 AM
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post #7 of 278 Old 06-09-2011, 09:55 AM
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Quote:
Originally Posted by BLK RUBI ON 40s View Post


AWESOME!

This is what I have in mind while building my rig. Kudos!

Remus ~ 2009 JKU Rubicon

No longer stock.
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post #8 of 278 Old 06-09-2011, 10:04 AM
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gonna be insane brutha! lookin forward to the comp cut and stretch

Remember to support our great Vendors here at JKO when purchasing your Jeep goods!

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post #9 of 278 Old 06-09-2011, 11:29 AM
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AWESOME!! This has always been one of my favorite JKU's!! PM heading your way...

-Jason


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post #10 of 278 Old 06-09-2011, 11:33 AM
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I have been watching your stuff myself. Jeeps looking great and I can't wait to get out to AZ. I'm jealous of your photos all the time.
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post #11 of 278 Old 06-09-2011, 11:54 AM
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Are you using Kenny's axle conversion or doing it yourself?

'08 Unlimited Sahara - Hemi -
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Long Arm CoilOver - RockJock 60 Front - Tera CRD60 Rear - Hutchinsons & 37" Kevlar MT/R's -
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Fenders & Rockers -
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Bumpers - Ramsey 9500UT - WTOR Hydro Assist - Etc.
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post #12 of 278 Old 06-09-2011, 02:24 PM
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Quote:
Originally Posted by BLK RUBI ON 40s View Post

Front Full Float HPD60 with Milemarker Stainless Steel hubs, Yukon 5.86 gears,
ARB air locker, 35 splines, Dual Piston Brakes, and HD Ballistic Fab Diff cover

Rear Dana 70 (Sterling 10.25) Full Floater brand new 5:13 gears, Yukon Dshaft flange,
ARB Air Locker, Ruff Stuff Disk brake kit, Custom trussed, and HD Ballisitic Fab Diff cover

'09 Unlimited Rubicon, Deep Water Blue
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post #13 of 278 Old 06-09-2011, 02:31 PM
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This jeep is badass

2010 4-DOOR MOUNTAIN
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post #14 of 278 Old 06-09-2011, 06:21 PM Thread Starter
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Quote:
Originally Posted by KrawlOff-Road.com View Post
AWESOME!! This has always been one of my favorite JKU's!! PM heading your way...

-Jason
PM coming your way

Quote:
Originally Posted by Prope View Post
Are you using Kenny's axle conversion or doing it yourself?
Doing it myself.

Quote:
Originally Posted by tobyw View Post
Fixed. Thanks.

My JKO BLACK WIDOW BUILD THREAD:
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In process: One TONS, 44" Tires, Comp CUT,
Strertched, Hydro Assist, TF 6" LA,
Chromoly TR Beadlocks,
Katskins, and more!
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post #15 of 278 Old 06-09-2011, 06:49 PM
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That is one awesome jeep. I noticed you are running the TeraFlex 9550 shocks. I recently upgraded to the same TeraFlex suspension, Ben from Tera talked me into the Elka shocks. I have to say, that is one impressive shock. I have run the Tera 9550 shocks, and the Elka's are sweet. Just a fellow JK lover, passing on a good piece of equipment.
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post #16 of 278 Old 06-09-2011, 06:56 PM Thread Starter
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Quote:
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That is one awesome jeep. I noticed you are running the TeraFlex 9550 shocks. I recently upgraded to the same TeraFlex suspension, Ben from Tera talked me into the Elka shocks. I have to say, that is one impressive shock. I have run the Tera 9550 shocks, and the Elka's are sweet. Just a fellow JK lover, passing on a good piece of equipment.
Thanks for the advice. However next time I upgrade, it will be to coilovers. One thing at a time though.

My JKO BLACK WIDOW BUILD THREAD:
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In process: One TONS, 44" Tires, Comp CUT,
Strertched, Hydro Assist, TF 6" LA,
Chromoly TR Beadlocks,
Katskins, and more!
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post #17 of 278 Old 06-09-2011, 06:57 PM
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Quote:
1.5-2” rear axle stretch
Why?

°lllll°


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post #18 of 278 Old 06-09-2011, 07:03 PM
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Two questions:
1. Have you done something to the engine that I missed or running stock?
2. What job do you have at 23 to pay for this monster, it's incredible!

08 "X", RC BB, 33" Duratracs, Coast 1310 front, Hellfires, Woods evap relo.
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post #19 of 278 Old 06-09-2011, 08:06 PM
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Subscribed. Bad A$$ Rig dude. Can't wait to see more.

2007 JEEP Green RUBICON

"If you can read this thank your Teachers, If it is in English thank your Soldiers."
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post #20 of 278 Old 06-09-2011, 08:10 PM Thread Starter
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Quote:
Originally Posted by HITMONEY View Post
Why?
To justify my comp cut. Honestly though, several reasons for it. My rear geometry is slightly skewed and my springs are rubbing my trackbar quite a bit. Also, Im sick of my them bowing in so Im going to correct it all at once; this will help. I should have done this in the begginning after my longarm install. Also, I still want to be able to stuff my tires w/o cutting any more of my pinch seam off.


Quote:
Originally Posted by Stopher View Post
Two questions:
1. Have you done something to the engine that I missed or running stock?


2. What job do you have at 23 to pay for this monster, it's incredible!
Stock engine all the way. You ever see a lifted minivan? Well, Im basing my build off a 2003 chrysler town and country crawler.

Legal drug dealer... Literally. Im interning at a pharmacy right now, while my wife brings in the bacon. And hey this isn’t an all at once ordeal; I’ve been building up this jeep for over 3 years in phases and parts here or there. I finally just got around to posting about it. Oh and I get all of JPTwinz parts when hes done getting them for free. LMAO

My JKO BLACK WIDOW BUILD THREAD:
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In process: One TONS, 44" Tires, Comp CUT,
Strertched, Hydro Assist, TF 6" LA,
Chromoly TR Beadlocks,
Katskins, and more!
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post #21 of 278 Old 06-09-2011, 08:20 PM Thread Starter
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Heres a teaser of my custom built CHROMOLY TR beadlocks. These things are stout! I cant decide on what color to powdercoat my 3" rock ring, so I photoshopped a couple options. Lighter red, Candy apple red, or Black? What do you guys think is best? What about even inversing the black with the red?


My JKO BLACK WIDOW BUILD THREAD:
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Big Thanks to Jason at
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In process: One TONS, 44" Tires, Comp CUT,
Strertched, Hydro Assist, TF 6" LA,
Chromoly TR Beadlocks,
Katskins, and more!

Last edited by BLK RUBI ON 40s; 08-31-2011 at 08:20 AM.
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post #22 of 278 Old 06-09-2011, 08:35 PM
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A dana 70 and sterling 10.25 are two different axles. Also if it is a sterling then there is no way it has 5.86 gears. They do make 5.86 gears for a dana 70. Also if the front axle is high pinion they don't make 5.86 gears for it. I am not trying to hate on your build, so please do not take it that away. I like where you are going with it.

08 jk unlimited X
1 ton axles
39.5 Iroks

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post #23 of 278 Old 06-09-2011, 08:43 PM
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Quote:
Originally Posted by redx08 View Post
A dana 70 and sterling 10.25 are two different axles. Also if it is a sterling then there is no way it has 5.86 gears. They do make 5.86 gears for a dana 70. Also if the front axle is high pinion they don't make 5.86 gears for it. I am not trying to hate on your build, so please do not take it that away. I like where you are going with it.
I agree your axles are confused. What is that FF HPD60 with driver drop out of?


cool build though. Let us know how you make out with tackling the sensors.
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post #24 of 278 Old 06-09-2011, 08:48 PM Thread Starter
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Quote:
Originally Posted by redx08 View Post
A dana 70 and sterling 10.25 are two different axles. Also if it is a sterling then there is no way it has 5.86 gears. They do make 5.86 gears for a dana 70. Also if the front axle is high pinion they don't make 5.86 gears for it. I am not trying to hate on your build, so please do not take it that away. I like where you are going with it.
Yeah the 70 and 10.25 are completely different, but often compared and referred to when considering size increase over the 60. Plus I couldnt fit 10.25 in my thread title. As far as gears go, I swear I read on pirate the availablity of the 5.86 gears for the 10.25 but will have to look into it more. I currently have yukon 5.13s installed at the moment, but obviously hope to go lower.

My JKO BLACK WIDOW BUILD THREAD:
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In process: One TONS, 44" Tires, Comp CUT,
Strertched, Hydro Assist, TF 6" LA,
Chromoly TR Beadlocks,
Katskins, and more!
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post #25 of 278 Old 06-09-2011, 08:48 PM
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Sweet build! Looks HUGE!!! Gonna be BEEFY! Can't wait to see how it turns out!!!
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