justajeep
04-01-2008, 08:31 PM
I posted a couple pics in another thread but figured Id put a few during the process, its not really a "how to" but its how I did it...
I started with a template and took it to a fab shop with a bender and they bent a couple 3/16 steel plates and got it close
http://img.photobucket.com/albums/v165/justajeep/jk%20build/jkbuild028.jpg
http://img.photobucket.com/albums/v165/justajeep/jk%20build/jkbuild006.jpg
I cut the corners to the flare and cut the holes into the corner and then marked the body and cut them out
http://img.photobucket.com/albums/v165/justajeep/jk%20build/jkbuild011.jpg
Then the body has a small upand down contour to it but a small dead blow hammer fixed that...
http://img.photobucket.com/albums/v165/justajeep/jk%20build/jkbuild014.jpg
Mocked it up and put some bolts to make sure that it was a good fit
http://img.photobucket.com/albums/v165/justajeep/jk%20build/jkbuild003.jpg
http://img.photobucket.com/albums/v165/justajeep/jk%20build/jkbuild010.jpg
I painted, wired them up and siliconed and installed them.
http://img.photobucket.com/albums/v165/justajeep/jk%20build/jkbuild022.jpg
http://img.photobucket.com/albums/v165/justajeep/jk%20build/jkbuild023.jpg
http://img.photobucket.com/albums/v165/justajeep/jk%20build/jkbuild016.jpg
Im waiting for the silicone to set to trim and clean up, also I think I found a cure for the fast flasher- just waiting the UPS guy...Ill let you all know if it does. If anyone has a fix for it, I would be greatful... thanks
I started with a template and took it to a fab shop with a bender and they bent a couple 3/16 steel plates and got it close
http://img.photobucket.com/albums/v165/justajeep/jk%20build/jkbuild028.jpg
http://img.photobucket.com/albums/v165/justajeep/jk%20build/jkbuild006.jpg
I cut the corners to the flare and cut the holes into the corner and then marked the body and cut them out
http://img.photobucket.com/albums/v165/justajeep/jk%20build/jkbuild011.jpg
Then the body has a small upand down contour to it but a small dead blow hammer fixed that...
http://img.photobucket.com/albums/v165/justajeep/jk%20build/jkbuild014.jpg
Mocked it up and put some bolts to make sure that it was a good fit
http://img.photobucket.com/albums/v165/justajeep/jk%20build/jkbuild003.jpg
http://img.photobucket.com/albums/v165/justajeep/jk%20build/jkbuild010.jpg
I painted, wired them up and siliconed and installed them.
http://img.photobucket.com/albums/v165/justajeep/jk%20build/jkbuild022.jpg
http://img.photobucket.com/albums/v165/justajeep/jk%20build/jkbuild023.jpg
http://img.photobucket.com/albums/v165/justajeep/jk%20build/jkbuild016.jpg
Im waiting for the silicone to set to trim and clean up, also I think I found a cure for the fast flasher- just waiting the UPS guy...Ill let you all know if it does. If anyone has a fix for it, I would be greatful... thanks